Rockwell Automation is set to redefine industrial automation at SPS 2025 in Nuremberg, Germany, showcasing advanced control systems, AI-driven analytics, and digital twin technologies that promise smarter, faster, and more resilient operations.
Driving the Future of Factory Automation
Rockwell Automation will present its latest innovations under the theme “Creating the Future of Industrial Operations.” The company aims to help manufacturers integrate design, operation, and maintenance into a unified digital ecosystem. This approach reflects a broader industry shift toward IT/OT convergence and agile engineering practices.
Key insight: As industrial complexity grows, manufacturers must adopt flexible, scalable control systems to remain competitive.
ControlLogix® 5590 PLC: A Unified Control Platform
The ControlLogix® 5590 programmable logic controller (PLC) offers a robust solution for modern control systems. It supports high-speed processing, secure scalability, and seamless integration across diverse automation environments.
Expert view: Legacy PLCs often limit interoperability. The 5590’s unified architecture enables smarter system design and easier migration from proprietary platforms.
PointMax™ I/O: Modular Input/Output for Dynamic Systems
Rockwell’s new PointMax™ I/O system addresses the need for adaptable I/O architectures in dynamic manufacturing settings. Its modular design allows for scalable deployments and quick reconfiguration, supporting both centralized and distributed control strategies.
Industry relevance: In decentralized factory automation, modular I/O systems reduce downtime and simplify system expansion.
FactoryTalk® LogixAI®: Embedding AI into Control Systems
FactoryTalk® Analytics™ LogixAI® empowers OT teams to apply machine learning directly within control loops. By continuously analyzing operational data, it predicts anomalies and enhances product quality assurance.
Author’s comment: Embedding AI into PLCs marks a significant leap toward autonomous industrial operations. This trend aligns with the broader adoption of predictive maintenance and real-time optimization.
Emulate3D®: Accelerating Design with Digital Twins
Emulate3D® software enables virtual prototyping of mechanical systems and control logic. Engineers can simulate machine behavior before physical deployment, reducing development time and mitigating risk.
Experience dimension: Digital twin technology not only accelerates commissioning but also improves collaboration between design and operations teams.
Expert Talks and Live Demonstrations
Rockwell Automation will host live presentations at SPS 2025, featuring insights into next-gen I/O and engineering productivity. Pavel Matejka and Michael Maurer will share practical strategies for implementing resilient automation architectures and integrating engineering platforms like Eplan.
Takeaway: These sessions offer valuable knowledge for system integrators and automation engineers seeking to streamline workflows and reduce engineering overhead.
Application Scenarios: Real-World Use Cases
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Automotive assembly lines using ControlLogix® 5590 for synchronized multi-axis control.
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Pharmaceutical plants leveraging LogixAI® for real-time quality monitoring.
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Packaging systems deploying PointMax™ I/O for flexible machine configurations.
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OEMs utilizing Emulate3D® to validate machine concepts before production.Rockwell Automation